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Dry Mortar Batch Production Line Mixing Plant

This mortar production line has the characteristics of low investment, small footprint, fastreturn, and can be produced in the workshop. The special mortar production line designed anddeveloped by the company can produce dozens of types of mortar, including gypsum mortarinsulation mortar, plastering mortar, bonding mortar, waterproof mortar, self leveling mortar, coloredmortar, etc. The finished products are packaged in bags and ton bags for selection. After years ofaccumulated experience, our company has developed a new generation of special mortar productionline that can adapt to various raw materials, including vitrified microbeads, lignin fibers, buildingrubber powder, polystyrene particles, expanded perlite, heavy calcium and other special materials foimeasurement
Availability:
Quantity:
  • GDW600/DW1200/GDW2000/GDW3000/GDW4500/GDW6000/THZ500/THZ1000/THZ1500/THZ2000/THZ3000/THZ6000

  • CHEN LI

PRODUCT SPECIFICATIONS

     Plant Model               Mixer   Mixer Model   Tons/Hour

  Annual Production

        /10,000 Tons

       Application
        GDW600  Single Shaft Mixer       HJD600           10                    5 GDW/THZ mortar
        DW1200  Single Shaft Mixer      HJD1200           20                  10
GDW/THZ mortar
      GDW2000  Single Shaft Mixer      HJD2000           40                  20 GDW/THZ mortar
      GDW3000  Single Shaft Mixer      HJD3000           60                  30 GDW/THZ mortar
      GDW4500  Single Shaft Mixer      HJD4500           80                  40 GDW/THZ mortar
      GDW6000  Single Shaft Mixer      HJD6000         100                  50 GDW/THZ mortar











     Plant Model              Mixer    Moer Model Tons/Hour

   AnnualProduction

         /10000 Tons

      Application
         THZ500 Single Shaft Mixer        HJD600          3.5                     2      THZ mortar
        THZ1000 Single Shaft Mixer       HJD1200            7                     4      THZ mortar
        THZ1500 Single Shaft Mixer       HJD2000           10                     5      THZ mortar
        THZ2000 Single Shaft Mixer       HJD3000           14                    10      THZ mortar
        THZ3000 Single Shaft Mixer       HJD4500           30                    20      THZ mortar
        THZ6000 Single Shaft Mixer       HJD6000           40                    30      THZ mortar

After years of accumulated experience, our company has developed a new generation of special mortar production lines, putty powder production lines, and gypsum mortar production equipment that can adapt to various raw materials, including vitrified microbeads, lignin fibers, building rubber powder, polystyrene particles, expanded perlite, heavy calcium and other special materials for measurement and mixing. Design different measuring and mixing methods based on the different physical characteristics of each material, striving to meet customers' quality requirements

Multi functional production line for lightweight gypsum, putty powder, and special mortar

1. Compact structure and small footprint;

2. Low investment and fast return;

3. Can produce various products such as lightweight gypsum, gypsum mortar, putty powder, special mortar, etc

4. Can be installed in standard industrial plants, simple and flexible.

efb525c1903d8407245c375d83f89ba副本

MAIN COMPONENTS OF THE PRODUCT

*MIXER

The overall structure design of the single axis high-efficiency mixer is compact, occupying lessspace, making it easy to install the whole machine and modify the equipment. The structure combinesmechanical seal and air pressure seal to prevent slurry leakage. The mixing bucket is made ofwear-resistant materials with a long service life. The mixing device uses plows to mix raw materialsresulting in better mixing effect and more thorough mixing. The unloading method with a largeopening door shortens the unloading time, improves efficiency, and ensures no residue. The cuttingand scattering effect of high-speed flying knives shortens the mixing time and improves the mixingaccuracy, especially for materials that are prone to clumping, which can play a role in dispersing andpreventing clumping.

       Model        DZ1000        DZ1500        DZ2000        DZ3000        DZ4000       DZ5000
 Total volume          1000          1600          2200           3200          4000          5000
   Volumetric      Coefficient        0.4-0.7        0.4~0.7        0.4-0.7        0.4-0.7        0.4~0.7       0.4~0.7
 Mixer Power            11          18.5            22            37             55            75
   Discharge            Power           2.2             3             3             4              4
            4
      Weight          2000         2700          3500          4600          5800          7600

微信图片_20250929115903_673_29

*WEIGHING SYSTEM

The weighing system adopts high-precision internationallyrenowned brand sensor modules, with precise control andstable performance.Under weighing automatic compensation,over weighingautomatic deduction, and the measurement and unloadingtolerance range of various materials can be adjustedseparately.The aggregate measurement adopts a multi stroke valvestructure, with high measurement accuracy and longservice life.Additive frequency conversion metering, more precise

微信图片_20250929141831_681_29

*CONTROL SYSTEM

The control system of the mortar production line consists of a computer system, an electronic batchingsystem, an operation console, a high-voltage cabinet, etc. Integrated software and hardware, withthree working modes: automatic, semi-automatic, and manual, making the control of the productionprocess more flexible. Convenient parameter setting, all production parameters can be completed withjust one click. The production process, unloading sequence, and mixing time calculation method canbe customized by users according to production needs and operating habits. Comprehensive onlinereal-time monitoring of equipment production status and implementation of safety chain control. lfabnormal working conditions occur, the equipment fault point can be accurately prompted to remind thestaff to locate, inspect and repair, achieve fault location and elimination, thereby improving productionmanagement level, ensuring equipment safety, and increasing economic benefits.

微信图片_20250929142316_685_29

*DUST REMOVAL SYSTEM

1

*PACKAGING AND BULK SYSTEMS

微信图片_20250929144736_694_29

The bulk system solves the environmental protection problem onsite, 

and the unique bulk structureeffectively prevents dust escapeduring

 the loading of finished mortar.Bagging machines include air valvevalve

 packaging machines, impellervalvepackaging machines, eightnozzle

 rotary packaging machinesand ton bag packaging machines tomeet

 different mortar packaging needs.

微信图片_20250929144721_693_29ROBOT PALLETIZING SYSTEM

The company provides customized integratedprojects for customers, including overall planningdesign and manufacturing, automation integration,installation and debugging of robot automationproduction lines.We have accumulated richexperience in large-scale automatic productionplanning and design,andcandevelopandimplement optimizedrobot palletizing andperipheral equipment solutions for customersbased on their actual production site, equipmentconditions,workpiece types,processcyclesproduction capacity, and other factors.

微信图片_20250929170105_697_29


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